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The entire rope making process is positively quality controlled with a careful eye from beginning to end. Each rope is individually spun using only the best nylon and poly fibers available. We make each rope one at a time using exact specifications to ensure quality and consistency.
After the ropes are spun, they are dipped in hot wax to give them extra body and a firmer feel.
Once the wax has been absorbed, the hondas are hand-tied and the ropes are stretched to make sure they are straight and will swing true.
After this process, rawhide burners are sewn on to each honda by hand. Before the ropes are finished, our trademark yellow plastic labels are shrink wrapped on the end of each rope describing the lay, twist, and length. An end knot is then tied.
All of our ropes are hand coiled, powdered, and placed on their designated racks. We operate on a “First In – First Out” basis which gives each of our ropes an appropriate amount of time to settle and achieve that “just right” feel before shipment to customers.
It takes about three days for a rope to be completed and we can make up to 550 ropes a day.
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